Last 2 month project!

25contender

Twelve Pointer
Back in the early 80s we bought the property where our house was built. Before we built the house in 2000 I had purchased a sawmill. A friend and myself cut down and milled over 100 pines many were decent long leaf. We also milled many oaks from my property and from a friend that cut trees for a living.
Even before my house was built we put down a well and I built the well house, a wood storage shelter, 2 dried lumber storage building with lofts for the hardwood. All the buildings were built with the lumber cut off this property. Almost all the hardwood in my house was also Milled on this property dried and used in the house.
Since the late 90s I have had thousands of board feet of framing lumber, hardwoods, and large square beams in storage in these buildings. About ten years ago I sold my Mill for a price I couldn't refuse and used the post and beam lean-to on one of the buildings for tractor implement storage. That changed a few months ago when I decided to turn that 300 sgft shelter into my new wood shop.
It took me a month to reorganized and inventory what I had. I didn't realize how much framing lumber I had. Almost all of it was clean 8x10s and 10x10s 12 to 16 feet in length. So the process began.
I jacked up and re-leveled the original wood storage building. Then lifted the post and beam shelter and removed the concrete footers from the posts. At this time I was going to use the entire post and beam structure as part of the new building.PXL_20250411_182359399.webpPXL_20250417_233431612.webp
After leveling I built installed and poured the new concrete supports for the floor. Which is 20x15 feet. I took great care making sure the supports were perfectly level and square. I also designed the floor to be level with the existing floor of the original building. The setup and concrete work took me a few weeks and another few weeks to start building the floor.
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Then the fun began. I had already pulled the framing lumber out of the building and organized it. I didn't have to buy any framing lumber for this addition as I had more than what I needed. All the lumber used for the floor framing were 2" x 10" x 16' yellow pine. Pic below of the laid out floor system. I did have to buy the treated 4 x 6 beams for under the floor. PXL_20250502_002756496.webp
 
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Here is a pic of the almost complete floor system at this point all the joist were in place. The floor was squared up, anchored and I was putting in the nailers.PXL_20250505_234355102.webp
Next came the sheeting I used 3/4 inch plywood. It was all screwed down.
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At this point I opted to only use the top beam of the post and beam side. Since it was all pinned together with oak dowels all I had to do was support the upper beam and knock the pins out. Then I built the outer wall with 2 x 8s and stood it up and leveled it up with the help of my tractor. Then I pulled the supports out and dropped the beam supporting the roof on to the wall.PXL_20250510_211113767.webp
Next was the back wall. Both the back and front walls will have 2 large heavy barn doors. The opening is 7 ft by 8 ft. They are identical walls. I laid them out and built them on floor. Taking into consideration the slope of the roof. Once again the front and back walls are 2 x 8 lumber.
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I can tell you this. I built all these buildings 30 years ago and it is a whole lot tougher now. I have been sore for weeks!!
To be continued!
 
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After the back wall was up the work began on the front wall..the front was also built with 2 x 8 framing lumber.
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Before I started on the addition I removed the 6" x 1/2" lap siding and saved it. I priced out new lap siding and didn't want to spend that kind of coin. I used the repurposed lap siding to finish the front of the addition after I framed out the door opening. I put OSB on the front first then the pine lap siding. I was surprised how good the old lap siding held up over the years. It is approaching 30 years old.
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At the same time I poured the 2ft x8ft concrete pad for the front ramp.I also worked on the other parts of the building making sure it will be ready for the re-staining when all the wood work is done.
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I was tired of stepping up 18 inches every time I had to go in the addition, so I purchased the treated lumber for the front ramp. Finished it up and then made the decision since I was out of lap siding to use T1-11 12" sheet siding for the rest of the addition and for the barn doors. I had to wait for a new shipment of T1-11 siding to come in because I needed 16 sheets. Once it came in I finished the siding on the long side and back.
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I also repurposed all the old trim from the siding removal of the original building. At this time things slowed down. I made the four doors and this took a while. For the doors I did purchase the 2 x 6s to frame out the doors. I milled and assembled the frames at the house since all my equipment was over there. All the door frames are lap jointed, glued, and screwed together. I wanted a little contrast so I stained the doors and trim lighter. Since these doors weighed in at around 100lbs I had to build a jig to hang them. I used black iron hardware for the doors. The front doors will have a glass panels on the tops. The back doors won't have glass.PXL_20250608_211339295.webpPXL_20250608_211306088.webp
Now I moved on to the back doors.
 
Now the back doors were assembled, stained and then the hinges installed before the doors were hung.
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This is how I assembled the jig platform to hang the door. The hinges were pre installed. I allowed for the gap so all I had to do was slide them onto the platform then screw them in place. I used heavy duty hinges with 3 inch T25 screws to anchor the doors.
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This worked very well for hanging the heavy doors solo!
 
So this past weekend I finish the back doors. There is no external hardware on the back doors as they open from the inside. All the doors open outwards all the way.
Some pics of the back doors.
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So yesterday I did a lot of clean up. Next I will restain all the buildings and the new addition. I will also paint the inside of the shop a light color for better lighting. More updates to come..
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Yesterday afternoon after work I tore down the OSB sheets on the original building. I will be putting a 7ft x4ft door in this wall to access that space. Thinking about making it a sliding barn door. I am replacing the OSB with 1/2 inch plywood.
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This was the some of lumber I started with. All 2x8s and 2x10s
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I took a short break to save a little coin for the wiring as well as the back deck. But things have come together nicely the past month or so.
I finally was able to get all the wiring done. I ended up with 7 circuits. 3 - 220v runs, the left and right wall runs 110v 10 receptacles, the AC circuit, and the lights.
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I was also able to put in the back deck and the roof rafters. Waiting on the metal roof to come in for the deck.
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I also put in place the old Buck wood stove from my dad's house.
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I will be moving in some equipment soon.
 
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